Product Description
Slewing ring bearing is also called slewing ring, slewing bearing, turntable bearing, and rotary bearing.
Slewing ring bearing is a bearing that CZPT to bear axial load, radial load and overturning torque. Under normal circumstances, slewing ring bearings have their own mounting holes, lubricant holes and seal holes, to meet the different needs of the various host working under the various conditions;
On the other hand, slewing ring bearing itself has characteristics of compact structure, CZPT rotating convenient, easy to install and maintaining easily.
2. Structure
2.1 Slewing ring bearings have different types as per different structures, here below is what we offering now:
Single row ball slewing ring bearings
Double row ball slewing ring bearings
Crossed roller slewing ring bearings
Three row roller slewing ring bearings
Flange slewing ring bearings
2.2 The above slewing ring bearings can also be divided into 3 different types as per different transmissions:
Slewing ring bearings with no gear
Slewing ring bearings with external gear
Slewing ring bearings with internal gear
3. Features:
Slewing ring bearings have more features: compact structure, reliable guide, simple installation, and easily maintenance
4. Application:
Slewing ring bearings can be widely used in lifting & transport machinery, mining machinery, construction machinery, port hoisting machinery, port oil transfer equipment, onshore and offshore crane, excavator, concrete machine, paper machine, plastic and rubber machine, weave machine, steel plant, electronic power plant, wind power generator, other construction and industry machines or equipments and other large rotary device
Single row ball slewing ring bearing:
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The single row ball slewing ring bearing is composed of 2 seat-rings. The balls contact with the circular race at 4 points, via which the axial force, radial force and resultant moment may be born simultaneously.
2.2. Structure
Slewing ring bearings have different types as per different structures, here below is what we offering now:
Single row ball slewing bearing has 3 different types:
Single row ball slewing bearing with no gear
Single row ball slewing bearing with external gear
Single row ball slewing bearing with internal gear
Single row ball slewing ring bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The single row ball slewing ring bearing is composed of 2 seat-rings. The balls contact with the circular race at 4 points, via which the axial force, radial force and resultant moment may be born simultaneously.
2. Structure
Slewing ring bearings have different types as per different structures, here below is what we offering now:
Single row ball slewing bearing has 3 different types:
Single row ball slewing bearing with no gear
Single row ball slewing bearing with external gear
Single row ball slewing bearing with internal gear
3. Features
Single row ball slewing ring bearings have following features:
Compact in structure and light in weight.
4. Application:
Single row ball slewing ring bearings are widely used in slewing conveyers, welding arm and positioned, medium duty cranes, excavators and other engineering machines
Double row ball slewing ring bearing:
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The double row ball slewing bearing has 3 seat-rings. The steel balls and the retainers may be directly arranged into the upper and lower racers. Two rows of steel balls with different diameters are fitted according to the force. Such open type fitting is extraordinary convenient, the loading angels at upper and lower races are 90°which can carry both of the axial force and capsizing moment. When the radial force is larger than 1/10 of the axial force, the races should be newly designed.
2. Structure:
Double row ball slewing bearing has 3 different types:
Double row ball slewing bearing with no gear
Double row ball slewing bearing with external gear
Double row ball slewing bearing with internal gear
3. Features:
Double row ball slewing ring bearings have following features:
Larger dimension of axial and radial and compact structure.
4. Application:
Double row ball slewing ring bearings are widely used in Tower cranes which require working radius over medium range, auto crane and loading (unloading) machinery.
Double row ball slewing ring bearing:
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
The double row ball slewing bearing has 3 seat-rings. The steel balls and the retainers may be directly arranged into the upper and lower racers. Two rows of steel balls with different diameters are fitted according to the force. Such open type fitting is extraordinary convenient, the loading angels at upper and lower races are 90°which can carry both of the axial force and capsizing moment. When the radial force is larger than 1/10 of the axial force, the races should be newly designed.
2. Structure:
Double row ball slewing bearing has 3 different types:
Double row ball slewing bearing with no gear
Double row ball slewing bearing with external gear
Double row ball slewing bearing with internal gear
3. Features:
Double row ball slewing ring bearings have following features:
Larger dimension of axial and radial and compact structure.
4. Application:
Double row ball slewing ring bearings are widely used in Tower cranes which require working radius over medium range, auto crane and loading (unloading) machinery.
Crossed roller slewing ring bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
With the cross roller Ring, cylindrical rollers are arranged crosswise, with each roller perpendicular to the adjacent roller, in a 90° groove, separated from each other by a spacer retainer. This design allows just 1 bearing to receive loads in all directions including, radial, axial and moment loads. Since the Cross-Roller Ring achieves high rigidity despite the minimum possible dimensions of the inner and outer rings, it is optimal for applications such as joints and swiveling units of industrial robots, swiveling tables of machining centers, rotary units of manipulators, precision rotary tables, medical equipment, measuring instruments and IC manufacturing machines.
2. Structure:
Cross roller slewing bearing has 3 different types:
Cross roller ball slewing bearing with no gear
Cross roller ball slewing bearing with external gear
Cross roller ball slewing bearing with internal gear
3. Features
Cross roller slewing ring bearings have following features:
1. High precision: cross roller bearings can be made high precision bearings, at P4, P2.
2. High rigidity: These series roller bearings are with preload.
3. High load capacity: This series roller bearing can support axial load, radial load, and tilting load.
4. Small volume: this series roller bearing can save space for the machine.
4. Application
Cross roller slewing rings are widely applied in the precision rotary table, rotary joint of manipulator, medical equipment, and measuring instrument etc
Triple row roller slewing ring bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
Three row roller slewing ring bearing has 3 seat-rings, which separate the upper, lower and radial raceway, via which the load of each row of the rollers may be specified. Thus it can carry different load simultaneously and its load capacity is the largest 1 of the 4 types
2. Structure:
Triple row roller slewing bearing has 3 different types:
Triple row roller slewing bearing with no gear
Triple row roller slewing bearing with external gear
Triple row roller slewing bearing with internal gear
3. Features
Triple row roller slewing ring bearings have following features:
Larger axial and radial dimension, compact structure
4. Application
Triple row roller slewing rings are widely used in heavy-duty machines which require large working radius, such as bucket-wheel excavators, wheeled cranes, ship cranes, ladle turret, auto cranes etc.
Flange Slewing Bearing
1.Slewing bearing is also called slewing ring, slewing ring bearing, turntable bearing, and rotary bearing.
Flange slewing bearing is a special slewing ring bearing, it can have 1 flange in the outer ring, or 1 flange in the inner ring, even it can have 1 flange in both inner ring and outer ring.
2. Structure:
Flange slewing bearing has 3 different types:
Flange slewing bearing with no gear
Flange slewing bearing with external gear
Flange slewing bearing with internal gear
3. Features
Flange slewing bearings have following features:
Compact structure and easily installment.
4. Application
Flange slewing bearings are widely used in tow truck, and other applications are the same as slewing bearings, such as lifting & transport machinery, mining machinery, construction machinery, excavator, concrete machine, paper machine, plastic and rubber machine and steel plant.
Excavator Slewing Bearing
Excavator slewing bearing is a special slewing ring bearing as per its applications. And it is a very important part for excavators, we can supply excavator slewing bearings for both second-hand excavators for maintenance and new excavators.
2. Structure:
Excavator slewing bearing are usually made as per single row ball slewing bearing structure, and most of them are internal gear types, but some are external gear types.
3. Features
Excavator slewing bearings have familiar features as single row ball slewing ring bearings.
Compact structure, light weight and easily installment.
4. Application
Excavator slewing bearings are widely used for all brands of excavators, such as Komatsu, Hitachi, Kobelco, Sumitomo, Doosan, Hyundai, Samsung, Caterpillar, Daewoo, Kato, Volvo, Liebherr and so on.
Export Packing
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| Standard or Nonstandard: | Standard |
|---|---|
| Feature: | High Speed, Vacuum, Antimagnetic, Cold-Resistant, Corrosion-Resistant, Heat-Resistant |
| Sealing Gland: | Sealed On Both Sides |
| Rolling-Element Number: | Single-Row ,Double -Row,Three-Row |
| Roller Type: | Straight Raceway,Spherical Raceway |
| Material: | Bearing Steel |
| Samples: |
US$ 1/Set
1 Set(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can you Explain the Concept of Axial and Radial Load Capacity in Slewing Bearings?
The axial and radial load capacities are fundamental parameters that define the ability of slewing bearings to withstand different types of loads along different directions. Here’s an explanation of these concepts:
- Axial Load Capacity:
The axial load capacity of a slewing bearing refers to its ability to withstand loads that act parallel to the axis of rotation. In other words, it’s the maximum force that can be applied along the vertical or horizontal axis without causing significant deformation or failure of the bearing components.
For example, in applications where the bearing supports vertical loads like those encountered in cranes or excavators, the axial load capacity is crucial to ensure the stability and safety of the equipment. Slewing bearings designed for high axial load capacities have sturdy components and optimized raceway profiles to distribute the load evenly and prevent stress concentrations.
- Radial Load Capacity:
The radial load capacity of a slewing bearing pertains to its ability to withstand loads that act perpendicular to the axis of rotation. These loads are directed toward or away from the center of the bearing. Radial loads can result from weight, force, or moments acting perpendicular to the axis of rotation.
For instance, in applications involving cantilevered structures, the radial load capacity is essential to support the bending moments and forces applied to the bearing. Slewing bearings with high radial load capacities are designed to handle these loads without excessive deformation, minimizing wear and maintaining operational integrity.
- Combined Load Situations:
Real-world applications often involve combinations of axial and radial loads. Slewing bearings must be selected and designed to handle these combined loads effectively. Engineers consider both axial and radial load capacities to ensure that the bearing can safely operate under the expected loading conditions.
Manufacturers provide load rating charts and data that specify the maximum axial and radial loads a slewing bearing can handle. Engineers use this information to make informed decisions about bearing selection for various applications.
In summary, the axial and radial load capacities of slewing bearings are essential parameters that determine their ability to withstand specific types of loads in various directions. Proper consideration of these capacities ensures safe and reliable operation in diverse applications.
What are the Signs of a Damaged or Worn-out Slewing Bearing that Requires Replacement?
Identifying the signs of a damaged or worn-out slewing bearing is essential for preventing potential failures and ensuring equipment reliability. Here are common indicators that a slewing bearing may require replacement:
- Unusual Noise:
If you notice grinding, clicking, or any abnormal noises during operation, it could be a sign of wear or misalignment in the slewing bearing.
- Increased Vibration:
Excessive vibration or shaking during rotation could indicate misalignment, damage, or uneven wear in the slewing bearing.
- Irregular Movement:
If the machinery exhibits irregular or jerky movement instead of smooth rotation, it might be due to a damaged slewing bearing.
- Uneven Load Distribution:
Uneven distribution of loads can lead to accelerated wear on specific sections of the bearing, causing premature failure.
- Abnormal Heat Generation:
If the slewing bearing becomes excessively hot during operation, it may suggest friction, misalignment, or lack of proper lubrication.
- Excessive Play or Clearance:
Too much axial or radial play in the bearing can indicate wear, misalignment, or component fatigue, requiring inspection and potential replacement.
- Leakage of Lubricant:
If lubricant leaks from the bearing or seals, it may signify damage to the sealing mechanism or an internal issue that needs attention.
- Visible Wear or Damage:
Inspect the bearing for visible signs of wear, corrosion, pitting, or other forms of damage. Cracks, dents, or deformation are clear indicators of potential problems.
- Reduced Performance:
If the machinery’s performance deteriorates, such as decreased rotation speed, reduced load capacity, or increased power consumption, it could be due to a failing slewing bearing.
- Increased Maintenance Frequency:
If you find yourself needing to perform more frequent maintenance or repairs on the bearing, it might indicate that the bearing is nearing the end of its service life.
- Manufacturer’s Service Life:
Consult the manufacturer’s guidelines for the expected service life of the slewing bearing. If the bearing is approaching this limit, it’s advisable to consider replacement.
If any of these signs are observed, it’s important to consult with experts and consider replacing the slewing bearing to prevent further damage and ensure the safe and efficient operation of machinery.
What are the Materials Commonly Used in Manufacturing Slewing Bearings and Their Respective Benefits?
Slewing bearings are manufactured using a variety of materials, each offering specific benefits that suit different industrial applications. Some common materials and their advantages include:
- Steel:
High-quality steel, such as chrome or stainless steel, is widely used due to its durability, strength, and resistance to corrosion. Steel bearings can handle heavy loads and offer excellent wear resistance, making them suitable for heavy-duty applications.
- Forged Steel:
Forged steel is even more robust than standard steel due to the manufacturing process that aligns the grain structure. This material is suitable for applications with extreme loads, harsh environments, and high impact forces.
- Bearing Steel:
Bearing steel, designed specifically for rolling-element bearings, provides superior hardness and wear resistance. It’s commonly used in slewing bearings to extend their service life and minimize wear.
- Alloy Steel:
Alloy steels offer a combination of strength, toughness, and corrosion resistance. They are suitable for applications that require both load-bearing capacity and resistance to challenging conditions.
- Cast Iron:
Cast iron is often used in smaller, low-load slewing bearings. It provides good damping properties and is cost-effective for less demanding applications.
- Bronze:
Bronze bearings are known for their self-lubricating properties and resistance to corrosion. They are commonly used in applications where maintenance-free operation and low friction are important.
- Plastics and Polymers:
Various plastics and polymers are employed for their lightweight, corrosion resistance, and low friction characteristics. These materials are suitable for applications that require chemical resistance and reduced noise levels.
- Ceramics:
Ceramic materials offer excellent corrosion resistance, high temperature resistance, and electrical insulation properties. While less common, they are used in specialized applications like semiconductor manufacturing and certain medical equipment.
- Coatings:
Special coatings like zinc, nickel, or chrome plating can be applied to enhance corrosion resistance and reduce friction. These coatings are often used in combination with other base materials to improve performance.
Choosing the appropriate material depends on factors like load, environment, operating conditions, and maintenance requirements. Engineers carefully consider these factors to ensure that the selected material aligns with the specific needs of the application.
editor by CX 2024-04-25
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